Dry Make-Down Systems

The Clearwater Industries Model 500 Stainless Steel is a fully automated polymer make-down and injection system designed to settle suspended solids out of liquid suspension rapidly.  It is capable of pumping out 7.9 GPM of the fully activated polymer solution to process.  (If solution strength is .25%, this results in 9.9 lbs/hr of dry polymer made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

• Fully automatic, continuous batching operation
• Easily installed, often fully functional within one hour of arrival
• Limited operator attention required
• Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
• The service-friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick-disconnect hoses
• Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
• Administers a site-specific solution at an adjustable-rate
• 3/16” 316 construction welded inside and out
• 817-gallon capacity polymer tank
• Level sensors provide automatic batching
• 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
• Magnetic flow meter prevents batching in the event of a loss of water
• Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
• One progressive cavity pump is mounted integrally to the unit
• The standard 1 HP polymer pump is rated for 0 to 12 GPM (7.9 GPM of the fully activated polymer solution can be pumped from the system)
• Built-in additional polymer pump port, complete with pre-run wire, allows for the simple addition of a second polymer pump

• 5’(W) x 11′ 2”(L) x 7’ 2”(H)

• Single point electrical hook up, 460 volts, 3 phase, 60 Hz standard
• 2” single point clean water hook-up (30 – 60 psi)
• ¾” or greater polymer discharge line

• Low Polymer Sensor
• 220 lb polymer hopper, in lieu of standard 110 lb.
• Polymer Hopper Vibrator
• Allen Bradley PLC & HMI
• Remote Polymer Pump Speed Signal
• Auto Floc Probe and Messenger
• 0-20 GPM, 0-40 GPM Discharge Pump
• Customer specified components or voltages
• Framework or Hoist to support 1650 lb. Big Bags of polymer

The Clearwater Industries Model 500 Stainless Steel Big Bag is a fully automated polymer make-down and injection system designed to settle suspended solids out of liquid suspension rapidly.  It is capable of pumping out 7.9 GPM of the fully activated polymer solution to process.  (If solution strength is .25%, this results in 9.9 lbs/hr of dry polymer made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.  It is optimal for large chemical consumers who prefer 1650 lb Big Bag polymer packaging, thus eliminating the operator’s need to load typical 55 lb. bags into the hopper.

• Framework or Hoist to load and support 1650 lb. big bags of polymer
• Polymer hopper and pan made of 304 Stainless Steel
• Hopper with door and latch for untying the big bag
• Fully automatic, continuous batching operation
• Easily installed, often fully functional within one hour of arrival
• Limited operator attention required
• Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
• The service-friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick-disconnect hoses
• Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
• Administers a site-specific solution at an adjustable-rate
• 3/16” 316 construction welded inside and out
• 817-gallon capacity polymer tank
• Level sensors provide automatic batching
• 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
• Magnetic flow meter prevents batching in the event of a loss of water
• Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
• One progressive cavity pump is mounted integrally to the unit
• The standard 1 HP polymer pump is rated for 0 to 12 GPM (7.9 GPM of the fully activated polymer solution can be pumped from the system)
• Built-in additional polymer pump port, complete with pre-run wire, allows for the simple addition of a second polymer pump

• 5’(W) x 11′ 2”(L) x 7’ 2”(H)  (Additional height necessary for big bag suspension)

• Single point electrical hook up, 460 volts, 3 phase, 60 Hz standard
• 2” single point clean water hook-up (30 – 60 psi)
• ¾” or greater polymer discharge line

• Low Polymer Sensor
• Polymer Hopper Vibrator
• Allen Bradley PLC & HMI
• Remote Polymer Pump Speed Signal
• Auto Floc Probe and Messenger
• 0-20 GPM, 0-40 GPM Discharge Pump
• Customer specified components or voltages

The Clearwater Industries Model 800 Stainless Steel is a fully automated polymer make-down and injection system designed to settle suspended solids out of liquid suspension rapidly.  It is capable of pumping out 12.6 GPM of the fully activated polymer solution to process.  (If solution strength is .25%, this results in 15.8 lbs/hr of dry polymer made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds

• Fully automatic, continuous batching operation
• Easily installed, often fully functional within one hour of arrival
• Limited operator attention required
• Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
• The service-friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick-disconnect hoses
• Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
• Administers a site-specific solution at an adjustable-rate
• 3/16” 316 construction welded inside and out
• 1600-gallon capacity polymer tank
• Level sensors provide automatic batching
• 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
• Magnetic flow meter prevents batching in the event of a loss of water
• Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
• One progressive cavity pump is mounted integrally to the unit
• The standard 1 HP polymer pump is rated for 0 to 20 GPM (12.6 GPM of the fully activated polymer solution can be pumped from the system)
• Built-in additional polymer pump port, complete with pre-run wire, allows for the simple addition of a second polymer pump

• 6’(W) x 15’10”(L) x 8′ 5”(H)

• Single point electrical hook up, 460 volts, 3 phase, 60 Hz standard
• 2” single point clean water hook-up (30 – 60 psi)
• ¾” or greater polymer discharge line

• Low Polymer Sensor
• 220 lb polymer hopper, in lieu of standard 110 lb.
• Polymer Hopper Vibrator
• Allen Bradley PLC & HMI
• Remote Polymer Pump Speed Signal
• Auto Floc Probe and Messenger
• 0-40 GPM Discharge Pump
• Customer specified components or voltages
• Framework or Hoist to load and support 1650 lb. Big Bags of polymer

The Clearwater Industries Model 800 Stainless Steel Big Bag is a fully automated polymer make-down and injection system designed to settle suspended solids out of liquid suspension rapidly.  It is capable of pumping out 12.6 GPM of the fully activated polymer solution to process.  (If solution strength is .25%, this results in 15.8 lbs/hr of dry polymer made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.  It is optimal for large chemical consumers who prefer 1650 lb Big Bag polymer packaging, thus eliminating the operator’s need to load typical 55 lb. bags into the hopper.

• Framework or Hoist to load and support 1650 lb. big bags of polymer
• Polymer hopper and pan made of 304 Stainless Steel
• Hopper with door and latch for untying the big bag
• Fully automatic, continuous batching operation
• Easily installed, often fully functional within one hour of arrival
• Limited operator attention required
• Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
• The service-friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick-disconnect hoses
• Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
• Administers a site-specific solution at an adjustable-rate
• 3/16” 316 construction welded inside and out
• 1600-gallon capacity polymer tank
• Level sensors provide automatic batching
• 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
• Magnetic flow meter prevents batching in the event of a loss of water
• Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
• One progressive cavity pump is mounted integrally to the unit
• The standard 1 HP polymer pump is rated for 0 to 20 GPM (12.6 GPM of the fully activated polymer solution can be pumped from the system)
• Built-in additional polymer pump port, complete with pre-run wire, allows for the simple addition of a second polymer pump

• 6’(W) x 15’10”(L) x 8′ 5”(H) (Additional height necessary for big bag suspension)

• Single point electrical hook up, 460 volts, 3 phase, 60 Hz standard
• 2” single point clean water hook-up (30 – 60 psi)
• ¾” or greater polymer discharge line

• Low Polymer Sensor
• 220 lb polymer hopper, in lieu of standard 110 lb.
• Polymer Hopper Vibrator
• Allen Bradley PLC & HMI
• Remote Polymer Pump Speed Signal
• Auto Floc Probe and Messenger
• 0-40 GPM Discharge Pump
• Customer specified components or voltages

The Clearwater Industries Model 800PP is a fully automated polymer make-down and injection system designed to settle suspended solids out of liquid suspension rapidly.  It is capable of pumping out 11.5 GPM of the fully activated polymer solution to process.  (If solution strength is .25%, this results in 14.3 lbs/hr of dry polymer made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

• Fully automatic, continuous batching operation
• Easily installed, often fully functional within one hour of arrival
• Limited operator attention required
• ¾” thick polypropylene construction, welded inside and out
• 3” square tubing and 1-½” square tubing welded into a single, rigid frame
• Grated 4-step stair allows the operator to comfortably pour polymer into the hopper
• The frame is sandblasted, primed, and painted with aliphatic urethane paint for high gloss retention and strong chemical resistance
• Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
• The service-friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick-disconnect hoses
• Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
• Administers a site-specific solution at an adjustable-rate
• 1600-gallon capacity polymer tank
• Level sensors provide automatic batching
• 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
• Magnetic flow meter prevents batching in the event of a loss of water
• Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
• One progressive cavity pump is mounted integrally to the unit
• The standard 1 HP polymer pump is rated for 0 to 20 GPM (11.5 GPM of the fully activated polymer solution can be pumped from the system)
• Built-in additional polymer pump port, complete with pre-run wire, allows for the simple addition of a second polymer pump

• 6’(W) x 14’4-¼”(L) x 8’1-¾”(H)

• Single point electrical hook up, 460 volts, 3 phase, 60 Hz standard
• 2” single point clean water hook-up (30 – 60 psi)
• ¾” or greater polymer discharge line

• Low Polymer Sensor
• 220 lb polymer hopper, in lieu of standard 110 lb.
• Polymer Hopper Vibrator
• Allen Bradley PLC & HMI
• Remote Polymer Pump Speed Signal
• Auto Floc Probe and Messenger
• 0-40 GPM Discharge Pump
• Customer specified components or voltages

The Clearwater Industries Model 3000 Stainless Steel PLC is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension, featuring a PLC (programmable logic controller) instead of the standard hand/off/auto controls.  It is capable of pumping out 25.3 GPM of the fully activated polymer solution to process.  (If solution strength is .25%, this results in 31.65 lbs/hr of dry polymer made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

• Fully automatic, continuous batching operation
• All controls on PLC control screen provide hand or automatic operation
• E-stop, low water pressure indicator, and main disconnect mounted on the face of the panel
• Easily installed, often fully functional within one hour of arrival
• Limited operator attention required
• Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
• The service-friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick-disconnect hoses
• Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
• Administers a site-specific solution at an adjustable-rate
• 3/16” 316 construction welded inside and out
• 3000-gallon capacity polymer tank
• Level sensors provide automatic batching
• 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
• Magnetic flow meter prevents batching in the event of a loss of water
• Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
• One progressive cavity pump is mounted integrally to the unit
• The standard 3 HP polymer pump is rated for 0 to 40 GPM (25.3 GPM of the fully activated polymer solution can be pumped from the system)
• Built-in additional polymer pump port, complete with pre-run wire, allows for the simple addition of a second polymer pump

• 6’(W) x 17′ 11”(L) x 9’ 9”(H)  (Additional height necessary for big bag suspension)

• Single point electrical hook up, 460 volts, 3 phase, 60 Hz standard
• 2” single point clean water hook-up (30 – 60 psi)
• ¾” or greater polymer discharge line

• Low Polymer Sensor
• Polymer Hopper Vibrator
• Remote Polymer Pump Speed Signal
• Auto Floc Probe and Messenger
• 0-20 GPM Discharge Pump
• Customer specified components or voltages