Clearwater Industries has been manufacturing dry polymer make down systems for over twenty years.  We are proud of the fact that many of our earliest systems are still running today.  Although these systems are primarily used to make down dry polymer, they can also be used in other dilution applications such as lime slaker and starch makedown.

               Dry polymers provide the most cost effective way to use flocculants.  They contain 90+% active chemistry, whereas emulsion polymers are closer to 30% active chemistry.  When using dry flocculant it is critical that the polymer solution is made down accurately and reliably.  Our systems are designed to individually hydrate the flocculant particles.  Both hydraulic and mechanical mixing energies are employed to ensure a uniform solution is created.  Our systems are sized according to the specifications of each application to guarantee proper chemical activation is achieved. One example of our commitment to robust design and construction is the fact that all of our standard M-Series tanks are built out of triple welded 316 grade stainless steel.

  • The Clearwater Industries Model 300 Stainless Steel is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.   It is capable of pumping out 5.5 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 6.9 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  613-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 12 gpm (5.5 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  • System is 5’(W) x 8’2”(L) x 7’1-⅝”(H)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • 220 lb polymer hopper, in lieu of standard 110 lb.
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM, 0-40 GPM Discharge Pump
  • Customer specified components or voltages
  • Framework or Hoist to support 1650 lb. Big Bags of polymer

The Clearwater Industries Model 300 Stainless Steel Big Bag is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.   It is capable of pumping out 5.5 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 6.9 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.  It is optimal for large chemical consumers who prefer 1650 lb. Big Bag polymer packaging, thus eliminating the need for operators to load typical 55 lb. bags into the hopper.
Features
  • Framework or Hoist to load and support 1650 lb. big bags of polymer
  • Polymer hopper and pan made of 304 Stainless Steel
  • Hopper with door and latch for untying the big bag
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  613-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 12 gpm (5.5 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  • System is 5’(W) x 8’2”(L) x 7’1-⅝” (Additional height necessary for big bag suspension)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM, 0-40 GPM Discharge Pump
  • Customer specified components or voltages

The Clearwater Industries Model 300 Stainless Steel PLC is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension, featuring a PLC (programmable logic controller) instead of the standard hand/off/auto controls.  It is capable of pumping out 5.5 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 6.9 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  • All controls on PLC control screen provide hand or automatic operation
  • E-stop, low water pressure indicator, and main disconnect mounted on face of the panel
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  613-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 12 gpm (5.5 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  • System is 5’(W) x 8’2”(L) x 7’1-⅝”(H)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • 220 lb polymer hopper, in lieu of standard 110 lb.
  • Polymer Hopper Vibrator
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM, 0-40 GPM Discharge Pump
  • Customer specified components or voltages
  • Framework or Hoist to support 1650 lb. Big Bags of polymer

The Clearwater Industries Model 300PP  is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.   It is capable of pumping out 5.5 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 6.9 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •   ¾” thick polypropylene construction, welded inside and out
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •   Administers a site specific solution at an adjustable rate
  •  613-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • 2″ magnetic flow meter is tied to the screw feeder to ensure consistent solution strength and prevent batching in the event of water loss
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 12 gpm (5.5 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  •  5’(W) x 9’2”(L) x 7’2”(H)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • 220 lb polymer hopper, in lieu of standard 110 lb.
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM, 0-40 GPM Discharge Pump
  • Customer specified components or voltages

The Clearwater Industries Model 500 Stainless Steel is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.   It is capable of pumping out 7.9 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 9.9 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  817-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 12 gpm (7.9 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  • System is 5’(W) x 11′ 2”(L) x 7’ 2”(H)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • 220 lb polymer hopper, in lieu of standard 110 lb.
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM, 0-40 GPM Discharge Pump
  • Customer specified components or voltages
  • Framework or Hoist to support 1650 lb. Big Bags of polymer

The Clearwater Industries Model 500 Stainless Steel Big Bag is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.   It is capable of pumping out 7.9 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 9.9 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.  It is optimal for large chemical consumers who prefer 1650 lb. Big Bag polymer packaging, thus eliminating the need for operators to load typical 55 lb. bags into the hopper.

Features
  • Framework or Hoist to load and support 1650 lb. big bags of polymer
  • Polymer hopper and pan made of 304 Stainless Steel
  • Hopper with door and latch for untying the big bag
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  817-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 12 gpm (7.9 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump

Dimensions:
  • System is 5’(W) x 11′ 2”(L) x 7’ 2”(H)  (Additional height necessary for big bag suspension)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM, 0-40 GPM Discharge Pump
  • Customer specified components or voltages

The Clearwater Industries Model 500 Stainless Steel PLC is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension, featuring a PLC (programmable logic controller) instead of the standard hand/off/auto controls.   It is capable of pumping out 7.9 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 9.9 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  • All controls on PLC control screen provide hand or automatic operation
  • E-stop, low water pressure indicator, and main disconnect mounted on face of the panel
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  817-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 12 gpm (7.9 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  • System is 5’(W) x 11′ 2”(L) x 7’ 2”(H)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • 220 lb polymer hopper, in lieu of standard 110 lb.
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM, 0-40 GPM Discharge Pump
  • Customer specified components or voltages
  • Framework or Hoist to support 1650 lb. Big Bags of polymer

The Clearwater Industries Model 500PP is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.   It is capable of pumping out 7.9 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 9.9 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •   ¾” thick polypropylene construction, welded inside and out
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  817-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 12 gpm (7.9 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump

Dimensions:
  • System is 5’(W) x 11′ 2”(L) x 7’ 2”(H)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line

Optional Features
  • Low Polymer Sensor
  • 220 lb polymer hopper, in lieu of standard 110 lb.
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM, 0-40 GPM Discharge Pump
  • Customer specified components or voltages

The Clearwater Industries Model 800 Stainless Steel is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.  It is capable of pumping out 12.6 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 15.8 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •  Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  • Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  1600-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 20 gpm (12.6 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump

Dimensions:
  • System is 6’(W) x 15’10”(L) x 8′ 5”(H)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • 220 lb polymer hopper, in lieu of standard 110 lb.
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-40 GPM Discharge Pump
  • Customer specified components or voltages
  • Framework or Hoist to load and support 1650 lb. Big Bags of polymer

The Clearwater Industries Model 800 Stainless Steel Big Bag is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.   It is capable of pumping out 12.6 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 15.8 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.  It is optimal for large chemical consumers who prefer 1650 lb. Big Bag polymer packaging, thus eliminating the need for operators to load typical 55 lb. bags into the hopper.

Features
  • Framework or Hoist to load and support 1650 lb. big bags of polymer
  • Polymer hopper and pan made of 304 Stainless Steel
  • Hopper with door and latch for untying the big bag
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  1600-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 20 gpm (12.6 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  • System is 6’(W) x 15’10”(L) x 8′ 5”(H) (Additional height necessary for big bag suspension)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • 220 lb polymer hopper, in lieu of standard 110 lb.
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-40 GPM Discharge Pump
  • Customer specified components or voltages

The Clearwater Industries Model 800 Stainless Steel PLC is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension, featuring a PLC (programmable logic controller) instead of the standard hand/off/auto controls.  It is capable of pumping out 12.6 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 15.8 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  • All controls on PLC control screen provide hand or automatic operation
  • E-stop, low water pressure indicator, and main disconnect mounted on face of the panel
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •  Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  • Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  1600-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 20 gpm (12.6 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  • System is 6’(W) x 15’10”(L) x 8′ 5”(H)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • 220 lb polymer hopper, in lieu of standard 110 lb.
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-40 GPM Discharge Pump
  • Customer specified components or voltages
  • Framework or Hoist to load and support 1650 lb. Big Bags of polymer

The Clearwater Industries Model 800PP is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.  It is capable of pumping out 11.5 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 14.3 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  ¾” thick polypropylene construction, welded inside and out
  •  3” square tubing and 1-½” square tubing welded into a single, rigid frame
  • Grated 4-step stair allows the operator to comfortably pour polymer into the hopper
  • The frame is sandblasted, primed, and painted with aliphatic urethane paint for high gloss retention and strong chemical resistance
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •  Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  • Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  1600-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 1 HP polymer pump is rated for 0 to 20 gpm (11.5 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  • System is 6’(W) x 14’4-¼”(L) x 8’1-¾”(H)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • 220 lb polymer hopper, in lieu of standard 110 lb.
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-40 GPM Discharge Pump
  • Customer specified components or voltages

The Clearwater Industries Model 3000 Stainless Steel is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.   It is capable of pumping out 25.3 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 31.65 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  3000-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 3 HP polymer pump is rated for 0 to 40 gpm (25.3 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  • System is 6’(W) x 17′ 11”(L) x 9’ 9”(H)  (Additional height necessary for big bag suspension)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM Discharge Pump
  • Customer specified components or voltages

The Clearwater Industries Model 3000 Stainless Steel Big Bag is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension.   It is capable of pumping out 25.3 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 31.65 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.  It is optimal for large chemical consumers who prefer 1650 lb. Big Bag polymer packaging, thus eliminating the need for operators to load typical 55 lb. bags into the hopper.

Features
  • Framework or Hoist to load and support 1650 lb. big bags of polymer
  • Polymer hopper and pan made of 304 Stainless Steel
  • Hopper with door and latch for untying the big bag
  • Fully automatic, continuous batching operation
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  3000-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 3 HP polymer pump is rated for 0 to 40 gpm (25.3 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump

Dimensions:
  • System is 6’(W) x 17′ 11”(L) x 9’ 9”(H)  (Additional height necessary for big bag suspension)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • Polymer Hopper Vibrator
  • Allen Bradley PLC & HMI
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM Discharge Pump
  • Customer specified components or voltages

The Clearwater Industries Model 3000 Stainless Steel PLC is a fully automated polymer make-down and injection system designed to rapidly settle suspended solids out of liquid suspension, featuring a PLC (programmable logic controller) instead of the standard hand/off/auto controls.  It is capable of pumping out 25.3 gpm of fully activated polymer solution to process.  (If solution strength is .25%, this results in 31.65 lbs/hr of dry polymer being made down).  This system is ideal for rapidly settling solids from process water in clarifiers or settling ponds.

Features
  • Fully automatic, continuous batching operation
  • All controls on PLC control screen provide hand or automatic operation
  • E-stop, low water pressure indicator, and main disconnect mounted on face of the panel
  •  Easily installed, often fully functional within one hour of arrival
  •  Limited operator attention required
  •  Single tank design with internal baffles and weir ensure proper mixing and aging of polymer
  •   Service friendly design includes: quick disconnect couplings, elevated frame, removable pump skid, anti-seized stainless steel fasteners, quick disconnect hoses
  •   Accurately meters, mixes, and ages dry chemical and water creating a uniform solution
  •  Administers a site specific solution at an adjustable rate
  •  3/16” 316 construction welded inside and out
  •  3000-gallon capacity polymer tank
  •  Level sensors provide automatic batching
  • 2” solenoid valve supplies water flow to valves, wetting funnel, and venturis
  • Magnetic flow meter prevents batching in the event of a loss of water
  • Stainless steel conical wetting bowl creates a cyclone into which polymer is metered
  • One progressive cavity pump is mounted integrally to the unit
  • The standard 3 HP polymer pump is rated for 0 to 40 gpm (25.3 gpm of fully activated polymer solution can be pumped from the system)
  • Built in additional polymer pump port, complete with pre-run wire, allows for simple addition of second polymer pump
Dimensions:
  • System is 6’(W) x 17′ 11”(L) x 9’ 9”(H)  (Additional height necessary for big bag suspension)
Field Requirements
  • Single point electrical hook up, 460 volt, 3 phase, 60 hz standard
  • 2” single point clean water hook-up (30 – 60 psi)
  • ¾” or greater polymer discharge line
Optional Features
  • Low Polymer Sensor
  • Polymer Hopper Vibrator
  • Remote Polymer Pump Speed Signal
  • Auto Floc Probe and Messenger
  • 0-20 GPM Discharge Pump
  • Customer specified components or voltages

Custom Dry Polymer Systems

Clearwater Industries prides itself on working with our customers to design the optimal polymer system  for their specific application.  As is evidenced by the examples seen here, we relish the opportunity to innovate alongside our customers.